Rotary Sample Divider based on Jaw crusher JC 10M

INDUSTRIES

 Mining

 Metallurgical

 Construction

 Chemical

 Pharmaceutical.

 APPLICATIONS

Ferroalloys, ores, slags, granite, marble, limestone, coal, coke, glass, ceramics.

PARAMETERS 

VALUES

Loading door dimensions (mm)

100 х 200

Maximum initial material grain size (mm)

70

Mohs hardness of grinded material, up to

7 

Discharge slot adjustment range (mm)

2 — 25

Reduction

1/2 — 1/100

Average product particle size at minimum slot, mm

90% < 2,5

Maximum output, kg/hour*

200

Jaw crusher motor power (kW)

2,2

Rotary sample divider motor power (kW)

0,02

50 Hz supply voltage (V)

380

Total volume of the divider trays, L

12,5

Overall dimensions (Length x Width x Height) (mm)

860х760х1390

Weight (kg)

455

Jaw material – iron / steel / tungsten carbide

GJN-HV600 (XCr14) / UNS J91109/ WC

Compartible control panel

SMPU-08

SIMULTANEOUS CRUSHING AND REDUCTION

The combination of JC 10M jaw crusher and Rotary sample divider into a single technological complex eliminates the stage of sample overload, which reduces dusting and increases productivity.

CRUSHING EFFICIENCY

Crushing grains of material from 70 to 2,5 mm in one pass. Equipping with a 2.2 kW electric motor allows crushing materials up to 7 Mohs hardness.

The use of a shear pin in the mechanism for adjusting the gap between the jaws protects the crusher mechanism from breaking if an unbreakable body enters.

ACCURACY OF REDUCTION

Constant speed of the divider nozzle rotation ensures accurate reduction.

OPERATIONAL SAFETY

The rotating elements of the divider are covered by casing. The end switches exclude start-up of the crusher / divider without a loading hopper / with the cover open. The Jaw crusher has an emergency stop button for quick shutdown.

ADJUSTABLE DEGREE OF REDUCTION

Tray with a movable partition provides a smooth adjustment of the degree of reduction from 10% to 1% of the total sample volume.

RECEIVING BIN

The trays are designed to collect a reduced sample and the rest of the sample is collected in the receiving bin. Placing the receiving bin on the trolley provides the convenience of unloading sample residues.

SET OF TRAYS

Rotary sample divider is equipped with trays of different sizes:

• 25% of the sample;
• 10% of the sample;
• 5% of the sample;
• a tray with a partition that provides smooth adjustment of the degree of reduction from 10% to 1% of the total sample volume.

COMPATIBLE WITH CONTROL PANEL

The control panel is designed to start and stop the equipment and provides:

• automatic power off when exceeding the maximum current value or short circuit;
• protection of the operator from electric shock;
• motor overload protection.

The control panel eliminates the start of the Jaw crusher when the Rotary sample divider is off.

The aggregate consists of two parts: Jaw crusher and Rotary sample divider. The crusher is mounted on the top plate of the divider. Crushed material flows from the crusher to the divider through the discharge funnel.

The structure of the Rotary sample divider includes a frame, a plate, a gear motor, a rotating nozzle, trays and a receiving bin. The gear motor transmits rotation to the nozzle through which the sample enters the trays. The trays are designed to collect a reduced sample and the rest of the sample is collected in the receiving bin. Placing the receiving tank on the trolley provides the convenience of unloading sample residues.

OPERATING PRINCIPLE

The sample is comminuted in the Jaw crusher, and then passes through the discharge funnel to the rotating nozzle of the divider. The product is unloaded into the installed trays and the receiving tank. After the crushing and reduction processes are completed, the cover of the divider can be opened and the trays with reduced sample can be removed.

Since the speed of the nozzle rotation is constant, the sample is dividing between the trays and receiving bin in proportion to their size. One or several trays can be installed in the sampler depending on the technological task being solved.

Rotary Sample Divider based on Jaw crusher JC 10M scheme

Rotary sample divider with cover open

Loading scoops, V= 1,2 L