Maliy pr. V. O., 62/2, liter A, St. Petersburg, Russian Federation, 199178

Crushing divider unit with JC 10

INDUSTRIES

 Mining

 Metallurgical

 Construction

Chemica

 APPLICATIONS

Ferroalloys, ores, slags, granite, marble, limestone, coal, coke, glass, ceramics.

    
    

CHARACTERISTICS

TECHNOLOGICAL PARAMETERS 

Average product particle size at minimum gap, mm 0,7-1,5
Product particle size at minimum gap, mm 90%<2,5
Maximum initial material grain size, mm* 70
Mohs hardness of crushed material, up to 8**
TECHNICAL PARAMETERS 
Hopper loading door dimensions, mm 265х365
Crusher loading door dimensions, mm 100x200
Discharge slot adjustment range, mm 2,5-35
Reduction 1/2 — 1/100
50 Hz supply voltage, V 380
Crusher motor power, kW 2,2
Divider motor-reducer power, kW  70
Gross/usable capacity of the receiving bin on a roll-out trolley, l 19/12,5
Overall dimensions (Length x Width x Height), mm 860х760х1405
Weight, kg 445
Jaw material – iron / steel / tungsten carbide EN-GJN-HV600 (XCr14) / GX120Mn13 / tungsten carbide
Jaw hardness – iron / steel / tungsten carbide 52-55/ 31-32 HRc/ 1180-1280 HV
Armor lining material — tool steel 66Mn4
Armor lining hardness, HRC 31-32

Compatible control panel

CMCP-08

* Depends on the hardness of the material and the discharge slot setting.
** When using jaws made of tungsten carbide.

ADVANTAGES

CRUSHING EFFICIENCY

The «tooth- trough» jaws combination provides high crushing performance.

SIMULTANEOUS CRUSHING AND REDUCTION

The combination of JC 10 jaw crusher and Rotating sample divider into a single technological complex eliminates the stage of sample overload, which reduces dusting and increases productivity.

OPERATIONAL SAFETY

The rotating elements of the divider are covered by casing. The end switch excludes start-up of the divider with the cover open. In the open position, the cover is securely fixed.

ADJUSTABLE TRAY FOR ROTATING SAMPLE DIVIDER

Tray with a movable partition provides a smooth adjustment of the degree of reduction from ⅛ to 1/80 of the total sample volume.

SET OF TRAYS

Rotating sample divider is equipped with trays of different sizes:

  • 3 trays for 1/4 of the sample;
  • 1 tray for 1/8 of the sample;
  • a tray with a partition that provides smooth adjustment of the degree of reduction from 1/8 to 1/80 of the total sample volume.

Rotating sample divider can be equipped with trays of other sizes upon special order.

NO LOSS OF SAMPLE MATERIAL

Tight installation of the trays, as well as the sealing between them, excludes the spilling of the sample past the trays.

COMPATIBLE WITH CONTROL PANEL

The control panel is designed to start and stop the equipment and provides:

  • automatic power off when exceeding the maximum current value or short circuit;
  • protection of the operator from electric shock;
  • motor overload protection.

The control panel eliminates the start of the Jaw crusher when the Rotating sample divider is off.

DESCRIPTION OF THE DEVICE

The aggregate consists of three parts: Jaw crusher, Rotating sample divider and support frame with a funnel. The crusher is mounted on the support frame installed on the top of the divider. Crushed material flows from the crusher to the divider through the discharge funnel.

The aggregate consists of two parts: Jaw crusher and Rotating sample divider. The crusher is mounted on the top plate of the divider. Crushed material flows from the crusher to the divider through the discharge funnel.

The structure of the Rotating sample divider includes a receiving bin, trays, a gear motor and a shaft. The gear motor transmits rotation to the receiving bin, in which five removable trays are mounted. Three trays have the same volume — ¼ of the original sample. Two trays have a volume of ⅛ of the original sample, while one of them has a movable partition providing a reduction of the sample from ⅛ to 1/80. The adjustable tray is made of stainless steel. The trays are connected with sealing, which increases the representativeness of the reduced sample.

OPERATING PRINCIPLE

The sample is comminuted in the Jaw crusher, and then passes through the discharge funnel into the trays of the divider. Since the rotation speed of the receiving bin is constant, the sample is dividing between the trays proportionally to their volume.

Adjustable tray

Rotating sample divider with cover open

Set of traysLoading scoops, V= 1,2 L